Custom Cooling Solutions
Refcool Cooling Solutions

Custom Cooling Solutions

Bespoke industrial chillers and custom cooling modifications tailored to your exact requirements

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Tailored Cooling for Your Unique Needs

When standard cooling equipment won't suffice, Refcool's Custom Cooling Solutions step in to meet your exact needs. We specialize in designing fully bespoke industrial chiller systems from the ground up, as well as custom modifications to upgrade or adapt your existing chillers.

Every solution is engineered with your unique requirements in mind. Our confident, experienced team works closely with you to deliver efficient, reliable cooling that keeps your operations running smoothly.

By choosing Refcool, you're investing in a precision-engineered solution built for your business, not a one-size-fits-all product. We take the time to understand your application and challenges, ensuring the result checks all the boxes for performance, size, noise, and environment.

Key Benefits

  • Solutions precisely tailored to your specific requirements
  • Expert engineering for challenging environments and constraints
  • Maximize the value of existing equipment with custom upgrades
  • Innovative solutions for space, noise, or performance challenges
  • Comprehensive support from design through installation
Custom industrial chiller design

Fully Bespoke Industrial Chiller Systems

Sometimes off-the-shelf chillers just won't do. We excel at designing and building chiller systems from scratch to fit your specific process.

Custom Engineering Excellence

Our engineers leverage deep expertise to create custom refrigeration and temperature control equipment tailored to your objectives. This means we can deliver cooling capacity, controls, and configurations that standard units can't provide.

  • Unusual capacity requirements or special refrigerants
  • Unique form factors for challenging installation spaces
  • Custom controls and monitoring systems
Real-World Success Stories

Our portfolio includes numerous successful custom chiller projects across various industries.

  • Dual-circuit low-noise 64 kW chiller for a medical MRI facility with anti-corrosion coatings for harsh sea-air conditions
  • Life sciences cooling system with duty and backup chillers on a split skid frame for tight access installation
  • Every bespoke chiller is thoroughly tested and quality-checked before delivery
Custom chiller enhancements

Custom Enhancements for Existing Chillers

Already have a chiller or cooling system that needs improvement? Refcool can upgrade and adapt existing chillers to boost performance or meet new requirements. Our custom modifications range from retrofit upgrades to integrating additional cooling capacity into your current setup.

Maximize Existing Equipment Value

This approach is ideal if you face changing demands but want to maximize the value of your current equipment. We can add features such as secondary circuits, heat recovery, or free-cooling coils, or even convert systems to use modern refrigerants.

Case Study: Plastics Manufacturing

We helped a plastics manufacturing client enhance their cooling infrastructure when they moved to a new facility. We designed and installed a twin-circuit chilled water distribution system with large-diameter pipework to connect about 30 injection molding machines, supplied a new high-efficiency dry air blast cooler, and integrated these with existing equipment.

Minimal Disruption

Our flexible approach to custom upgrades ensures minimal disruption and maximum benefit. If downtime is a concern, we can even provide temporary rental chillers to keep you operational while we implement the enhancements.

Engineered for Unique Requirements

Every industry and facility has its own set of challenges, and Refcool thrives on meeting those unique requirements. We pride ourselves on our ability to innovate and tailor solutions no matter how complex the brief.

Tight Spaces or Access Constraints

We design compact, modular cooling systems that fit where others can't. For example, we can build chillers on skids or in sections that are assembled on-site to navigate narrow doorways or confined plant rooms. No space is too challenging – our custom units are built to maximize cooling capacity in the footprint available.

Noise-Sensitive Environments

When quiet operation is critical (such as hospitals or populated commercial sites), we engineer low-noise solutions. This can include special acoustic insulation, vibration dampening, and selecting ultra-quiet components. Our dual-circuit MRI chiller is one illustration – it was designed to deliver 64 kW of cooling with minimal sound, suitable for a medical setting.

Extreme Ambient Conditions

If your facility faces high ambient temperatures, exposure to the elements, or corrosive atmospheres, we customize our chillers to cope. Refcool has built systems for high-ambient climates with uprated condensers and integrated free-cooling coils. We also apply protective coatings and robust materials for desert, coastal, or heavy-industry environments.

Special Requirements We Handle

  • Special Refrigerants: Low-GWP natural refrigerants like propane for reduced environmental impact
  • Unique Temperature Set-Points: Systems designed for unusual or precise temperature requirements
  • Ultra-Tight Temperature Stability: For processes requiring exceptional precision
  • Rapid Cooldown Requirements: Systems designed for quick temperature changes
  • Cross-Industry Expertise: Solutions for medical, plastics, food, chemical, and many other industries
Custom chiller technical details

Ready for a custom cooling solution?

Are you facing a cooling requirement that's out of the ordinary? Trust Refcool to design a custom solution that gives you exactly what you need. With our expertise and "can-do" approach, we turn your requirements into reality – on time and on budget.

Custom chiller installation

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